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Helium Recovery Units

Helium Recovery Unit  - 40 bar

Helium Recovery Unit

Overview:
The Helium Recovery Unit (HRU) is a specialized system engineered for the efficient capture, purification, and reuse of helium gas used in industrial leak testing applications. As helium becomes increasingly expensive and scarce, the HRU offers a sustainable, cost-effective solution to significantly reduce helium consumption and operating costs.

Phoenix Industrial Solutions ( LSPL ) offers a reliable equipment for Helium Recovery used typically in Helium Leak Testing applications. 

Key Features:

  • High Recovery Efficiency: Recovers up to 95–98% of helium used during leak testing, minimizing waste.

  • Integrated Filtration System: Removes contaminants and ensures the purity of reclaimed helium for reuse.

  • Automated Operation: User-friendly controls with programmable settings for seamless integration into existing test systems.

  • Robust Construction: Built for continuous industrial use with minimal maintenance requirements.

  • Compact Footprint: Space-saving design suitable for integration in tight production environments.

 

Typical Applications:

  • Automotive component testing (e.g., fuel tanks, air conditioning systems)

  • Aerospace systems and assemblies

  • Medical devices and vacuum equipment manufacturing

  • Semiconductor and electronics industries

Helium Recovery Unit  - Large Parts

HRE Large Parts 2 Rev1.jpg
Helium Recovery Unit

Overview:
The Helium Recovery Unit – Large Volume (HRU-LV) is purpose-built for high-efficiency helium recovery in leak testing applications involving very large components, such as fuel tanks, HVAC systems, powertrain assemblies, or pressure vessels and very large insulators / transmission units. This system is designed to handle large test volumes while maintaining exceptional helium recovery rates, making it ideal for high-throughput and cost-sensitive production environments.

Phoenix Industrial Solutions ( LSPL ) offers an efficient equipment for Helium Recovery used typically in Helium Leak Testing applications for very large and huge parts.

Key Features:

  • High-Capacity Recovery: Engineered to manage large helium volumes with recovery rates up to 98%, significantly reducing helium losses.

  • Scalable System Design: Customizable tank and compressor configurations to suit specific part sizes and test chamber volumes.

  • Integrated Purification: Advanced filtration and drying units ensure reclaimed helium meets required purity levels for reuse.

  • Automation & Control: Intelligent PLC-based operation with pressure monitoring, leak detection integration, and auto-cycle functions.

  • Durable & Industrial-Grade: Built for continuous use in demanding production environments.

 

Typical Applications:

  • Automotive fuel and hydraulic tanks

  • Aerospace structures and assemblies

  • Industrial heat exchangers and HVAC units

  • High-capacity vacuum and cryogenic systems

Helium Recovery Unit  - 300 bar

Helium Recovery at 300 bar

Overview:

The High-Pressure Helium Recovery Unit (HRU-HP) is a specialized system designed for helium leak testing applications operating at pressures up to 300 bar. Engineered for high-pressure environments, the HRU-HP enables safe, efficient, and cost-effective recovery and recycling of helium gas, which is critical in high-performance and high-integrity testing scenarios.

Phoenix Industrial Solutions ( LSPL ) offers an efficient and Reliable equipment for Helium Recovery used typically in Helium Leak Testing solutions at high pressure up to 300 bar. Typical applications is for CNG parts used in Automotive Industry

Key Features:

  • High-Pressure Capability: Designed for helium recovery in systems operating up to 300 bar, with pressure-rated components and safety features.

  • Robust Compression System: Multi-stage compressors tailored for high-pressure helium capture and storage.

  • Integrated Purification: Ensures removal of moisture, particulates, and hydrocarbons to maintain gas purity for repeated use.

  • Advanced Control System: PLC-based automation with real-time monitoring of pressure, flow, and system health.

  • Safety Compliance: Built to meet stringent industry safety standards for high-pressure gas handling.

 

Typical Applications:

  • High-pressure gas cylinders and vessels

  • Aerospace propulsion and hydraulic systems

  • Industrial gas handling systems

  • Cryogenic and vacuum systems under pressure testing

Helium Recovery Unit  - 1000 bar

Helium Recovery Unit for Hydrogen parts
Helium Recovery at Ultra High Pressure

Overview:

The Ultra High-Pressure Helium Recovery Unit (HRU-UHP) is an advanced gas recovery system engineered specifically for helium leak testing in hydrogen-related applications at pressures up to 1000 bar. With the growing adoption of hydrogen technologies in energy, mobility, and fuel cell systems, the HRU-UHP provides a safe, efficient, and sustainable solution for helium recovery in extremely high-pressure environments.

Phoenix Industrial Solutions ( LSPL ) offers an efficient and Reliable equipment for Helium Recovery used typically in Helium Leak Testing solutions at Ultra high pressure up to 1000 bar. Typical applications is for CNG parts used in Automotive Industry

Key Features:

  • Rated for Ultra High Pressure: Designed for helium recovery in systems tested at up to 1000 bar, with pressure-rated components and reinforced safety systems.

  • Specialized Compression Technology: Multi-stage, high-pressure compressors optimized for helium gas with minimal contamination risk.

  • Purification & Conditioning: High-efficiency filtration and drying to maintain helium purity for reuse in sensitive hydrogen system testing.

  • Hydrogen-Safe Design: Built with hydrogen-compatible materials and designed to prevent cross-contamination and ensure operational safety.

  • Advanced Automation: PLC-based control with monitoring of pressure, temperature, flow, and safety interlocks.

 

Typical Applications:

  • Hydrogen fuel tanks and storage systems

  • Fuel cell components and assemblies

  • High-pressure hydrogen valves, pipes, and regulators

  • Hydrogen refueling infrastructure components

PHOENIX INDUSTRIAL SOLUTIONS

Contact: +(91)- 9822517523

Phoenix Industrial Solutions
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